Using Appropriate Dispensing Tips for Fluid Application
Even though accuracy matters, it is essential that the aspect of the dispensing process is taken into account. Do you know appreciating even the insignificant element of assembling procedure can make a considerable impact, especially when it comes to enhancing the manufacturing output and lead times? Thus, you should closely monitor your operators to be sure they are employing the right tools to enable precision dispensing.
Every fluid, be it thick grease, thin solvents, or pouring adhesives, demands you consider specific properties. Understanding these properties will lead to the selection of the proper dispensing needle for the applications. More often, people question why dispensing tips should be many. The answer is straightforward; we have a multiplicity of various fluid types, and each consists of distinct properties. As a result, the application requirements of these fluids differ. Thus, the use of incorrect needle can escalate your rejects, cycle rates as well as rework. Hence you end up attaining poor quality and depriving your production process of the success it deserves.
The popular dispensing needle is known as the general-purpose tip. It is r as the pillar of the dispensing needle group as it can dole out all assembly fluids. However, you have to be cautious when making tyour choices. Given that you can dole out any sort of liquid, it does not make it the most suitable option for your fluid. You ought to do your research well to help identify a precision dispensing tip that is best suited for your type of fluid.
Generally, a general-purpose tip with a small diameter is known to be ideal for dispensing thin or low-viscosity fluids owing to its choke point. It constricts the gushing of thin fluids hence making it better to control the process. But then, when you are dolling out solvents, you are advised to go for a coated dispense tip since the coating helps prevent the fluids from flowing out of the cannula. That way, the accuracy and repeatability of the deposit are improved.
When it comes to dispensing instant adhesives and supper glues, these are thin cyanoacrylates; lined tips are highly recommendable. Note, these fluids cure fast, that is their nature. Hence, you need a dispensing needle that will help you attain efficiency and quality results for your dispensing process.
What would be the right dispensing tip for thick or high viscosity fluids? Look for tapered tips; they have been ranked as the most appropriate tips for this fluid type. They allow you to dole out a more significant number of precise, congruent fluid deposits in a short period of time.
When dispensing thick fluids, tapered fluid is more suitable as opposed to a general-purpose tip. You know why? Because it allows the faster application of viscous fluids as opposed to general-purpose tip. In extension, this enhances productivity during your dispensing process.
A crucial point to note is that dispensing needles are not created with equal quality. Though dispensing tips from different companies may appear identical, it is paramount you establish if your preferred vendor has adhered to the stringent quality checks. Otherwise, consider other options that are authentic and meet the required standards.